What 160 t/h means in practice

A 160 t/h plant typically produces 800–1,100 tons of mix in an 8-hour shift. That supports highway contracts with long daily paving runs, airport aprons and runways, and commercial plants supplying several contractors. At this size, power, fuel, bitumen and trucks need as much planning as the plant itself.

Daily requirements at about 960 tons of mix

Resource Planning figure Basis
Aggregate about 910 t Mix minus binder and filler
Bitumen about 43–58 t 4.5–6% binder content
Fuel oil (batch plant) about 5.3–6.7 t 5.5–7 kg/t from RMX-B/M parameters; more with wet aggregate
Trucks (20 t) 5–12 Depends on round-trip time
Water Dust suppression, cleaning —

Power: grid or generator

Model Installed power
RMX-D160 drum mix 300 kW
RMX-C160 containerized 345 kW
RMX-M160 mobile 412 kW
RMX-B160 stationary 470 kW

On grid power, the connection must carry the installed load and the starting current of the largest motors (exhaust fan, drum drive, mixer). On generator power, size above the installed kW with a starting margin, or use soft starters to reduce peaks. We give a generator recommendation with every quotation.

Site footprint and layout

A 160 t/h site needs more than space for the plant:

  • Stockpiles — several days of aggregate in separate bays; roofed sand and fines
  • Loader route to the cold feed bins, separate from the truck loop
  • Truck loop under the tower or silos, with a weighbridge
  • Bitumen area — tanker unloading, tanks, heating, spill containment
  • Hot mix storage — one or two silos, so trucks can load without stopping the mixer
  • Lab, office, workshop and parts store
  • Space to grow — for a RAP line or extra storage

The layout drawing in our quotation shows the plant footprint for the chosen model; we adapt it to your plot.

Crew per shift

Role Typical number
Plant operator (control room) 1
Loader drivers 1–2
Maintenance (mechanical, electrical) 1–2
Lab technician 1
Supervisor 1
Truck drivers Per fleet size

The 160 t/h models

Model Type Indicative FOB price
RMX-D160 Drum mix $260,000 – $360,000
RMX-R160 Batch with RAP drum $390,000 – $450,000
RMX-B160 Stationary batch $505,000 – $560,000
RMX-M160 Mobile batch $505,000 – $540,000
RMX-C160 Containerized batch $560,000 – $640,000

See the batch plant price page for what changes the figure, or compare 120 t/h and 240 t/h. Ask for a configuration.