- Containerized
- Batch mixing
- 80–400 t/h
Containerized Asphalt Plant
RMX-C80 ~ RMX-C400
Contractors who move between projects or export plants overseas and still need batch-level mix accuracy.
- Stationary
- Batch mixing
Stationary Batch Asphalt Plant
A permanent batch plant for long-term production — the most flexible choice when you supply many customers, recipes and specifications from one site.
- Models
- RMX-B60 ~ RMX-B400
- Capacity
- 60–400 t/h
- Certifications
- ISO 9001
- Warranty
- 12 months
Best for: Asphalt producers and contractors running one site for years, with many mix recipes and strict specifications.
- Separate weighing of aggregate, filler and bitumen for every batch
- Quick recipe changes for different layers and customer orders
- Room for larger hot-mix storage, extra silos and RAP additions
- Coal, oil or gas burners to match local fuel supply
The workhorse for long-term supply
A stationary batch plant dries and heats aggregate in a rotating drum, screens it into hot bins, then weighs aggregate, filler and bitumen for each batch before mixing. Because every batch is weighed, one plant can switch between base, binder and surface mixes — or between customers — during the same shift.
Who it suits
- Commercial asphalt producers supplying many contractors from one location
- Highway and airport work with strict mix designs
- Long contracts where a permanent site and civil works make sense
Planning the site
Allow space for aggregate stockpiles, truck circulation, bitumen tanks and future additions such as extra storage silos or a RAP line. If you expect to move within a few years, compare the containerized plant, which needs no foundations.
Main components
| System | Function |
|---|---|
| Cold feed bins and belt feeders | Proportion each aggregate size by belt speed |
| Drying drum and burner | Dry and heat aggregate to mixing temperature |
| Hot elevator and vibrating screen | Lift hot aggregate and split it into size fractions |
| Hot bins and scales | Store each fraction and weigh aggregate, filler and bitumen per batch |
| Twin-shaft mixer | Mix each batch to a uniform coating |
| Baghouse | Capture dust, return filler, keep stack emissions low |
| Hot mix storage silo (option) | Buffer production against truck arrivals |
| Bitumen tanks and heating | Store binder at pumping temperature |
| Control room | PLC, recipes, batch records and diagnostics |
Choosing an RMX-B model
| Model | Rated output | Daily output, 8 h at 75% | Typical use |
|---|---|---|---|
| RMX-B60 | 60 t/h | about 360 t | Municipal plant, small towns |
| RMX-B80 / B120 | 80–120 t/h | 480–720 t | Regional contractors, provincial roads |
| RMX-B160 / B200 | 160–200 t/h | 960–1,200 t | Highway contracts, commercial supply |
| RMX-B240 / B320 | 240–320 t/h | 1,440–1,920 t | Expressways, large commercial plants |
| RMX-B400 | 400 t/h | about 2,400 t | Metropolitan supply, mega projects |
Commercial producers should also size hot mix storage: two or more silos let the plant run steadily while trucks from different customers arrive unevenly.
Site layout essentials
- Stockpiles: separate bays for each aggregate size, with covered storage for sand and fines to control moisture
- Traffic: one-way truck loop under the tower or silos, and a separate loader route to the cold feed bins
- Bitumen area: tanker unloading, tanks and heating with spill containment
- Utilities: power supply sized to installed kW (178 kW for the RMX-B60 up to 960 kW for the RMX-B400), water for dust control, and fuel storage
- Space to grow: room for an extra silo, more bitumen tanks or a RAP line
Why batch production matters for specifications
A batch plant screens the hot aggregate and weighs every component for each batch. When stockpile gradation drifts, the hot bins absorb part of the change; when the recipe changes, the next batch follows the new formula. That is why many highway and airport specifications favor batch plants, and why commercial plants serving several customers are usually batch plants.
Options
Hot mix storage silos, extra bitumen tanks, thermal-oil heating, coal powder or dual-fuel burners, RAP line, fiber and additive feeders for SMA, insulation for cold climates, and an asphalt laboratory set.
Price range
Indicative FOB prices for RMX-B plants run from about $115,000 (60 t/h) to about $1.0 million (400 t/h). See the model-by-model price page and the price guide for the capacity breakdown.
Technical parameters
Stationary Batch Asphalt Plant — RMX-B60 ~ RMX-B400, 60–400 t/h.
| Model | RMX-B60 | RMX-B80 | RMX-B120 | RMX-B160 | RMX-B200 | RMX-B240 | RMX-B320 | RMX-B400 |
|---|---|---|---|---|---|---|---|---|
| Rated output (t/h) | 60 | 80 | 120 | 160 | 200 | 240 | 320 | 400 |
| Mixer capacity (kg/batch) | 750 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Installed power (kW) | 178 | 285 | 380 | 470 | 547 | 700 | 870 | 960 |
| Fuel consumption, oil (kg/t) | 5.5–7 | 5.5–7 | 5.5–7 | 5.5–7 | 5.5–7 | 5.5–7 | 5.5–7 | 5.5–7 |
| Fuel consumption, coal (kg/t) | ≈10 | ≈10 | ≈10 | ≈10 | ≈10 | ≈10 | ≈10 | ≈10 |
| Stack dust emission (mg/Nm³) | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 |
Configurations can be customized. Ask for a model recommendation →
How a batch mix plant works
Every batch is weighed before mixing, so each ton of asphalt meets the selected formula. These are the main systems of the plant, in the order material flows through them.
- 1
Cold feed
Four to six hoppers each hold one aggregate size; belt feeders with speed control release them in the ratio your mix design calls for.
- 2
Dryer and burner
The rotating drum tumbles aggregate through the burner flame until moisture is driven off and the stone reaches mixing temperature.
- 3
Hot elevator
Buckets carry the hot aggregate up to the screen at the top of the mixing tower.
- 4
Screening
A vibrating screen splits the hot stone into size fractions again, correcting any variation from the cold feed.
- 5
Hot bins
Each fraction waits in its own insulated bin so it can be weighed exactly.
- 6
Weighing and mixer
Stone, filler and bitumen are weighed per batch, then blended in a twin-shaft mixer before discharge to trucks or a storage silo.
- 7
Baghouse
Fabric filters catch the fine dust in the dryer exhaust; recovered fines can be returned to the mix as filler.
- 8
Control room
A PLC system runs the sequence, stores recipes and logs each batch for quality records.
Frequently asked questions
Why choose a batch plant over a drum mix plant?
Batch plants weigh every ingredient for each batch, so switching recipes and meeting tight specifications is easier. Drum plants are simpler and cheaper but best for long runs of one mix.
What foundations does a stationary batch plant need?
Concrete foundations under the mixing tower, drum, baghouse and silos. We provide foundation drawings with loads so a local civil contractor can build them.
Which output should I choose?
Size the plant on your average daily tonnage and effective hours rather than the busiest day, and check that trucks and pavers can keep up. Send us your figures and we will propose a model.
How long does it take to build a stationary asphalt plant?
After the foundations have cured, steel erection, equipment installation, wiring and commissioning of a mid-size plant typically take several weeks. Foundation design and concrete work should start while the plant is being manufactured.
What foundations does a stationary batch plant need?
Reinforced concrete foundations under the tower, drum, baghouse, silos and tanks. We send foundation drawings with loads and anchor positions; a local civil engineer adapts them to your soil conditions.
Which RMX-B model is right for commercial asphalt supply?
Commercial plants serving several contractors usually choose 160–240 t/h with hot mix storage silos, so trucks from different customers can load without waiting for the next batch. Busy metropolitan plants go to 320–400 t/h.
How much does a stationary batch plant cost?
Indicative FOB prices for RMX-B plants run from about $115,000 for the 60 t/h model to about $1.0 million for the 400 t/h model, depending on configuration. The price guide shows the ranges by capacity.
Can I add RAP recycling to a stationary plant later?
Yes, if space is planned for it. Cold RAP can be added through a feed collar at modest rates; higher RAP content needs a separate RAP drum and heated weighing, which is easiest to plan at the layout stage.
Get a quote for the Stationary Batch Asphalt Plant
Tell us your required capacity, project location and fuel type. Our engineers will recommend a model and send you a quotation.
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Stationary vs Mobile vs Container Asphalt Plants
Compare stationary, mobile and containerized asphalt plants on output, relocation, foundations and shipping — with a 5-question checklist for your project.
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- Stationary
- Batch mixing
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